Studio711.com – Ben Martens

Keeping up with the theme from yesterday, I realized that I haven’t written about the riser block kit for my bandsaw. I got the Grizzly bandsaw 1.5 years ago and have really enjoyed it. It gets used most often for curvy cuts and resawing thick stock.

I never really felt like I had the hang of resawing thick boards. I always got a lot of blade drift and I’d just try to free hand it to compensate for the drift. It sort of work, but I wasted a lot of material with wavy cuts.

For Christmas, Dad and Mom got me a riser block kit for the saw. The stock configuration gives you about a 5 3/4″ capacity but the riser block kit doubles that. I don’t usually work with 11″ boards, but I do regularly have 6 and 7″ boards so this is very handy. Getting the kit also meant that I had to get rid of my old blades and buy longer ones. I had learned a little more about blades by this point so I bought some nicer Timber Wolf blades. I have one for resawing and one for cutting smaller curves. I don’t know whether I have it all tweaked better this time or if the blade made all the difference, but wow, resawing with this thing is incredible! I can just set the fence to the thickness I want and watch the saw plow through. It has no problems going through 8″ of hard maple and when I’m done, I have a pretty smooth and straight cut. It means I no longer fret too much if I have to resaw a 1″ board into two 3/8″ boards. I know I can nail the cut right on the money.

P.S. If you follow my woodworking account on Instagram, you’d have already seen this picture.  @martenswoodworks

As you already surmised from the title of this post, I’ve had my new table saw (a Grizzly G1023RLW) for three months. It was a huge splurge and way more than I needed, so I was curious how I’d feel after a few months. Would I regret going big?

No way. I LOVE this saw! It’s dead accurate, or at least better than I can measure and it has gobs of power. I’ve plowed lots of different pieces of wood through it and I’ve never heard the motor change pitch. It just laughs and says, “Is that all you’ve got?” I thought I finally got it to bog down with a 2.25″ piece of walnut, but it turned out that my fence was a little bit out of alignment so I was getting a small pinch (yikes!) That was easily adjusted and the saw resumed it’s monotonous sawdust making.

I’d buy this saw again in a heartbeat. That’s a relief because I have a nasty habit of getting bored with a hobby about the time that I finally spend money on a really nice piece of equipment for it. With RC planes, I fizzled out around the time I bought a Spektrum Dx6 transmitter. With skiing, I slowed way down right after I bought brand new, high end skis. Was the same thing going to happen with the table saw? So far, the answer is no. I’ve been amazed at just how many nights I’ve used the saw and there’s no end in site for all the projects I want to build.

Maybe this is the hobby that sticks with me?

We’ve lived in this house for 6.5 years. For that entire time, our piano books have sat on the floor in the box that they were packed in (or scattered messily around the box.)

I decided this would be a good wood working project to tackle so I flipped through a bunch of plans and settled on the tower bookshelves from Wood Magazine, partially because I previously purchased the digital back catalog of the magazine so the plans were “free.” The plans recommend oak or maple but I thought I’d go for cherry.

The project began with a trip to Crosscut Hardwoods to buy the most expensive piece of plywood that I’ve ever purchased (though it can get much more expensive than this!) I got a 3/4″ piece of cherry plywood that was nice on both sides, a 1/4″ piece that was nice on only one side, and a 1″ thick board.

I was pretty nervous about cutting into the plywood, but I was also excited to use my new table saw with a big sheet of plywood. My old saw was too wimpy and too unsafe to do big pieces. I cut about 25″ off one end and then ran the rest through the saw. The saw ran like a champ, and combined with the assembly/outfeed table, it never felt unsafe.

After cutting some strips of hardwood and using it as edge banding on the plywood, the main joinery is done using biscuits. I’ve done a little bit of work with the biscuit joiner before but never this much. It really is simple and makes quick work of some of these bigger glue ups.

Next up was the base and the top trim pieces. Those were a little tricky as the plans recommended biscuit joints on the mitered angles to hold the joints together. That worked but I think I’d probably choose a different method next time because it took forever to get my cheapo biscuit joiner dialed in for that fancy cut. In the photo below you see a scrap piece filling in the empty back so that the band clamp can squeeze evenly all the way around.

The final construction step was to build the drawer, install the drawer slides, and then cut/attach the drawer front.

For a finish, I chose to keep it simple and went with a wipe on polyurethane. It does give a bit of a plasticy finish but that build-up is also extra protection for the books that will be sliding in and out fairly regularly. After the coats of finish were done, I put on the 1/4″ back and reinstalled the drawer.

Once we figured out where to place it in the room, I took the time to attach the top to a stud with a strap. It’s very easy to tip over and with a three year old running around, it wouldn’t take long for it to topple over.

This project was a nice way to dabble in some nicer furniture. This was about the biggest thing I can comfortably handle in my shop so I won’t be tackling a dining table anytime soon, but I’m happy I did this one.

It’s pretty easy to see the different colors of cherry woods, but I’m hopeful that as time goes on, the cherry will all darken up to the same color. But even as it is now, I’m very happy with it and admit to walking into that room just to check out the bookshelves. It’s a nice step up from the cardboard box mess on the floor.

I’ve really enjoyed having dust collection in my workshop, even if it’s just a simple shop vac with a cyclone. I kept it under my workbench, but the mess of wires and hoses basically meant that it stayed there. It was a pain to dig it out to vacuum out the car or anything like that.

I finally made a version of Jay Bates’s shop vac cart. The cyclone hangs above the shop vac so it uses less floor space and gives me a space to collect all the various attachments. It’s also very easy to move around.

The project was pretty simple but I’m always amazed at my ability to mess up the easiest things. The end result is good enough though and I think it will be helpful. One negative that I didn’t forsee is that the hose connection is now ~5 feet off the ground and most of my dust collection parts are near the ground. That just means I need a little bit longer hose but maybe that will be offset by being able to move the cart closer to the machine I’m using.

My new Grizzly 1023RLW table saw is assembled and ready to use. It took significantly longer than expected largely because I’ve never done anything like that before and I had to do many of the steps three or four times to get them right. Luckily, I wasn’t in much of a hurry so I was able to take my time and get it right.

I took some extra time to raise the saw up 4 1/4″ to a more comfortable height for me. That’s 3/4″ higher than I had my old table saw set at. I’m a big guy and it’s nice to have things at a level that doesn’t hurt my back when I’m out there for a couple hours.

This thing cuts like a dream. It’s silky smooth on start up and powers through boards like they aren’t even there. I’m looking for excuses just to cut boards!