Studio711.com – Ben Martens

3dprinting

Printable Posable Figure

Getting a 3D printer while working from home has been a great combination as I can easily have prints going throughout the day. I’ve done a lot of “for fun” prints and a couple useful prints, but the one that impresses me most is LUCKY 13.

Before I could ge started with the print, I had to buy some PETG filament. Printed PETG is tougher than the PLA I had been using so far, but it can be a bit more finnicky to print well. My first, and so far only, roll of PLA filament came from Prusa and it has worked marvelously, but since they’re located in Europe, shipping a roll or two of filament is cost prohibitive. I waded into the endless options for filament and ended up choosing Polymaker PETG. It took a few test prints to get it dialed in, but it worked very well on my Prusa Mini.

The downloaded model files for this print were meticulously laid out and they all printed great the first time. I used the gray PETG for the skeleton and blue PLA for the outer skin and face. There were some accessories too which I did in black PLA.

Having done little to no calibration on my printer out of the box, I didn’t know what to expect, but everything snapped together with almost perfect tolerances! The only sanding I had to do was to remove some little fuzzies that were leftover after printing. This figure now sits on my desk and gets repositioned every once in a while using the plethora of different hand shapes and accessories. I got some red PLA and I think I might need to print him a sparring partner!

3D Printed Volume Knob

We still have a set of Motorola FRS radios that I got about 15 years ago. Elijah and his friends like to play with them, but the volume knob comes off easily. Sure enough, one of the knobs got lost last summer. When it happened, I thought, “If I had a 3D printer, I could make a new one.” Well now I have a 3D printer so I decided to give it a shot. There was an existing model on Thingiverse, but it was the wrong shape for my radio.

I’m a Fusion 360 newbie but I’ve been through I Like To Make Stuff’s excellent Fusion 360 For Makers class twice. It was time to try a design from scratch with no tutorial. It took me about 45 minutes and I’m sure that I did a lot of things the “wrong” way, but in the end, I had a model that looked pretty close to the original. I set everything up with parameters using measurements from my calipers so that if it didn’t fit quite right, I could just adjust the parameters and quickly change the model. The image below is an upside down view since that’s the part that actual matters the most. The only thing that I didn’t match from the original was the curved slope as it rises from the base to the top. I tried to do that a few different ways but gave up for now as it doesn’t make any functional difference.

It took about 25 minutes to print and I figured I’d have to go through a few iterations to get it to fit correctly, but to my shock, it fit perfectly the first time! It is very snug so it won’t be coming off by accident. In fact, it was so good that I printed a second one to replace the knob on the other radio too.

That image shows the original knob on the left and the printed knob on the right. It felt so good to go from idea to physical object in an hour or two! I even uploaded the model to Thingiverse: https://www.thingiverse.com/thing:5316963. I’ve found so many fun things to use there, I feel good contributing a bit too.